After gathering together all the parts and tools, I still cannot complete this job.
The top strut retainer bolt will not budge. The insert collar nut will not budge. I have sprayed PB penetrating catalyst numerous times on these areas, and no loosening. I tried compressing the spring and not compressing it. No luck. I have been advised from other Volvo 240 owners to take it to a shop that will use an air wrench to loosen the top nuts at least. The strut cartridge retaining nut may take a vise and hammer, as it is a bit rusty. It was a Kentucky car. The car drives well enough over the bumps. The struts are worn out, however. It is more a safety issue to me. I want better control and braking.
Brickboard Strut replacement posts
Brickboard Strut replacement posts2
Brickboard Strut replacement posts3
Brickboard Strut replacement posts4
The two independent shops nearby want between $600 – $900 (w/parts) to change out the strut mounts and insert cartridges.
Now I know why!
Brandon
NEW UPDATE: May 17 – I overlooked a simple step in the strut removal process. To allow the top strut retaining nut (the 15/16″ nut) to be removed, simply remove the 3 top mount nuts, lower the entire assembly down from under the fender, compress the spring, and
- NOW
the top nut comes off using my two piece tool set. I’m so relieved! I’m saving the Big Bucks!
NEW UPDATE: May 22 – Finished installing the struts and mounts. Rides like a new car again! It took me about 8 hrs to complete this job, today. That’s counting breakfast and lunch breaks and driving over to Discount Tire up the street here in Franklin. Kevin at Discount Tire gave excellent service today. He met my unique challenge, quickly, professionally, and friendly. I needed the top strut nuts loosened just a bit so that I could remove the strut mounts from the assemblies. Took about 5 mins with Kevin using the Air impact wrench. No charge at all but to refer some business his way. I have bought a few sets of tires from them and will continue to do so. I just drove home and started on the job. Saved me a ton of money! Here are some photos from the procedure.
Finished the Strut job today!
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